Professional Generator Supplier
  • Introduction to the daily fuel tank configuration of Cummins generator set fuel system
    Introduction to the daily fuel tank configuration of Cummins generator set fuel system
    1. The daily Fuel tank of Cummins generator set must be equipped with 1000L oil tank. A low oil level switch must be installed in the oil tank and warning signals for the 20% and 50% oil levels in two stages must be set.   2. The daiy fuel tank of Cummins generator set must be manufactured in accordance with national standards, using 4-6mm thick quality steel plates, with disc and flange shaped ends, all of which are welded.     3. The fuel tank of Cummins generator set must be equipped with a cover plate, oil level gauge, oil filling pipe sealing cap, fire extinguisher, ventilation cap, drip tray, slag discharge pipe, oil level switch, overflow pipe, manhole, oil storage gauge, etc. The oil storage gauge must be in the shape of a disc with clear markings of comparable dimensions to indicate the oil storage capacity, such as empty, 1/4, 1/2, 3/4, and full positions. The calibration of the fuel gauge must be demonstrated on site.   4. Cummins generator sets must be equipped with mesh filters that do not exceed 120 mesh holes on the oil outlet.   5. If the static pressure of the Cummins generator set oil tank is not sufficient for the selected engine, auxiliary electric oil transfer pumps and their auxiliary pipelines and related power sources must be provided to transport oil from the main oil tank to the engine. All electrical devices of the oil pump, including switchgear, motor starters, and cable terminals, must be explosion-proof.       6. A "close" valve manually operated by a pull wire must be installed on the fuel tank and engine oil supply pipe of the Cummins generator set for shutdown outside the machine room in case of an accident.       7. The oil supply and return pipelines of the Cummins generator set must be 50mm away from the surface with a temperature exceeding 200 ℃. If a soft oil pipe is supplied, the selected material must withstand a high temperature of 250 ℃.       8. A half cycle rotating hand operated oil pump must be installed on the oil tank of the Cummins generator set, accompanied by a sufficiently long inlet hose, valve, tee, and cock.
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    Jun

    07 2023
  • Base fuel tank heating system
    Base fuel tank heating system
    The base oil tank is provided with a water circuit circulation system; a diesel engine group; a water jacket heater, and the water jacket heater is respectively connected to the water circuit The system and the diesel engine group are connected, and the water inlet of the water circulation system and the water outlet of the water circulation system are respectively connected with Electromagnetic valves and cooling radiator are respectively arranged between the water jacket heaters, and the cooling radiator are connected with the diesel engine group. This new Practical uses the water jacket heater and the water circulation system installed in the base fuel tank to heat the fuel in the base fuel tank oil through heat transfer, which not only saves additional auxiliary energy supply for cold start, but also satisfies the need to increase the fuel temperature in the cylinder during the start-up phase of the diesel generator set
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    May

    05 2023
  •  Share the function of various functional holes on the diesel engine
     Share the function of various functional holes on the diesel engine
    For professional diesel generator manufacturers, all the parts on the diesel engine are well known, so I believe that many unit users do not know what the holes on the top of the diesel engine are for, what are their names, etc. Question, below, the power will introduce the various functional holes of the diesel engine one by one.   1. The drain hole at the lower end of the cooling water pump housing This hole is used to drain water leaking from the water seal between the impeller and casing. Make sure it is unblocked during use, otherwise the leaking water will not drain out and enter the bearing seat, thereby accelerating the damage of the bearing. the 2. The lubricating oil hole on the small end of the connecting rod and the bushing The function of this small hole is to make lubricating oil delivered to the small end of the connecting rod and its bushing in time to lubricate. If this hole is blocked, it will accelerate the wear of the bushing, reduce its service life, and cause the engine to run prematurely. to produce a knocking sound. the 3. Intake and exhaust holes on the radiator box When the engine is working, the rise in water temperature in the closed cooling system will vaporize the cooling water and generate high pressure, which will cause the radiator core tube to burst and leak water. And when the engine load becomes smaller or stops running, the water vapor in the cooling system will condense into water to lower its pressure, and the pressure difference may cause the core tube to be crushed, hindering the normal circulation of cooling water. For this reason, an air vapor valve is provided on the radiator cover, and a public air hole is arranged to communicate with the atmosphere. When the water temperature rises, water vapor is generated in the radiator, the steam valve opens, and the water vapor is discharged from the hole; when the water temperature drops, the pressure drops, the air valve opens, and the outside air enters the radiator through the hole, thus ensuring the radiator The internal pressure is stable. During use, ensure that this hole is unblocked and cannot be blocked, otherwise it will affect the heat dissipation performance of the radiator and engine. 4. The vent hole on the fuel tank cap In order to prevent the fuel in the fuel tank from splashing due to vibration, the escape of oil vapor and the entry of external dust, the fuel tank should be covered and sealed. However, when the oil level is lowered due to fuel consumption, a certain degree of vacuum will be formed in the fuel tank, causing the oil pump to lose its ability to absorb oil; in addition, when the temperature is high, the fuel evaporates, and the oil vapor will cause excessive pressure in the fuel tank. Both of these situations require automatic communication with the atmosphere when there is a pressure difference between the inside and outside of the fuel tank. For this reason, vent holes are provided on the fuel tank cap to balance the air pres...
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    Apr

    11 2023
  • Dual Fuel Generator
    Dual Fuel Generator
    Definition of bi-fuel generator: Bi-fuel generator set (English name: Bi-Fuel Generator Sets or Dual Fuel Generator Sets) is an innovative technology that can use a mixture of diesel and natural gas as fuel, and can also be used in the absence of natural gas In this case, run on diesel only. It has the excellent and reliable performance of a diesel unit, but also has the advantages of economy and environmental protection of a natural gas unit. When the load of the unit does not reach 30%, the unit is fully powered by diesel. When the load continues to increase, natural gas starts to be injected and mixed with diesel for combustion. As the load increases, the amount of natural gas input will increase accordingly. Bi-fuel generator set (English name: Bi-Fuel Generator Sets or Dual Fuel Generator Sets) is an innovative technology that can use a mixture of diesel and natural gas as fuel, or run on diesel only in the absence of natural gas . It has the excellent and reliable performance of a diesel unit, but also has the advantages of economy and environmental protection of a natural gas unit. When the load of the unit does not reach 30%, the unit is fully powered by diesel. When the load continues to increase, natural gas starts to be injected and mixed with diesel for combustion. As the load increases, the amount of natural gas input will increase accordingly. Mercedes-Benz Dual Fuel System Mercedes-Benz dual-fuel control system has more than 3,000 operating unit cases in the world (Caterpillar, Cummins, Perkins, Jenbacher, Deutz, Waukesha), adapt to unstable gas supply, and can automatically switch to diesel mode It can be switched between /dual fuel mode, has a complete control and monitoring system, and can be connected to the original monitoring system through RS232/485. American GTI Dual Fuel System 1. GTI dual-fuel system is used in generator sets, so that diesel-burning units can use the mixed fuel of natural gas and diesel. By replacing the use of diesel with natural gas, fuel costs are greatly reduced. 2. The GTI dual-fuel system does not need to modify the unit itself, and will not affect the performance and power of the unit. 3. The unit is equipped with American GTI dual-fuel system, so that the unit can not only use conventional diesel as raw material, but also partially replace diesel with natural gas, thus greatly reducing operating costs and emission pollution. 4. Gas fuels suitable for dual fuel systems: pipeline natural gas PNG, liquefied natural gas LNG, compressed natural gas CNG, oilfield associated gas, biogas, coal bed methane, etc.
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    Mar

    17 2023
  • What are the common faults of diesel generator high pressure common rail system
    What are the common faults of diesel generator high pressure common rail system
    A category of diesel engine electronic control technology. The main advantage of the high-pressure common rail system is that it can change the injection pressure and injection time in a wide range, and realize the electronic control of the diesel engine by considering the oil pressure generation process and the fuel injection control process separately. High-pressure common rail EFI technology refers to a fuel supply method that completely separates the generation of injection pressure from the injection process in a closed-loop system composed of a high-pressure oil pump, a pressure sensor and an electronic control unit (ECU). It uses a high-pressure oil pump to deliver high-pressure fuel to the public fuel supply pipe, and realizes precise control through the oil pressure in the public fuel supply pipe, so that the pressure of the high-pressure fuel pipe has nothing to do with the engine speed, which can greatly reduce the fuel supply pressure of the diesel engine. degree of change. Common Troubleshooting of High Pressure Common Rail System the 1. The diesel engine of the Synchronize Panel diesel generator cannot start the fault The diesel engine of the diesel generator is a compression ignition internal combustion engine. The smooth start of a diesel engine not only requires a large amount of fuel to be fully atomized and sprayed into the cylinder, but also requires the compressed air in the cylinder to have a certain temperature and pressure, so that the diesel can spontaneously ignite. Therefore, the diesel engine cannot start smoothly, and the reason is generally in the starting system, electronically controlled fuel system, intake and exhaust system or the matching clearance of the diesel engine. Customers can analyze and judge step by step according to the accompanying characteristics of the fault. For the whole vehicle whose starter is controlled by ECU, ECU first checks the neutral signal when starting, and then outputs a current to drive the starter relay. After the relay is connected, the battery drives the starter to start. Focus on checking the following items: neutral switch, starter relay, battery, parking switch. ① Check the position of the switch under the vehicle (should be in the disconnected state). ② Check whether the wiring of the transmission is intact, and try to use emergency start (press the ignition switch for more than 3 seconds). ③ Check whether the battery voltage is too low to drive the starter. ④Whether the starter relay and wiring are in good condition. ⑤ Check whether the starter is burned out. ⑥Whether the ignition switch and start switch are broken. 2. The rail pressure cannot be established The common rail system of diesel generators has high requirements on the fuel oil circuit, and the low pressure oil circuit (fuel tank, coarse filter, fine filter, oil return) and high pressure oil circuit (high pressure oil pump, common rail high pressure oil pipe, fuel injector) must be guaranteed Airtight. If there is ...
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    Feb

    23 2023
  • Water heater for Generator Set Diesel Engine
    Water heater for Generator Set Diesel Engine
    The water jacket heater The water jacket heater is a professional preheating device for diesel engine cooling water and lubricating oil. It is a necessary accessory device for diesel engine driving equipment when the working environment may be lower than 4°C. When the operating environment is likely to be lower than 4°C, the lubricating oil and cooling water of the engine may condense into a solid state during the starting stage, losing the effect of lubrication or cooling, thereby damaging the engine.
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    Jan

    07 2023
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